Multi Cavity Injection Mold tare da Gunther Hot Runner don masu haɗin lantarki|Babban-Madaidaicin Maganin Kayan Aikin Mota An Ƙirƙira don Ƙwararrun Ayyuka a cikin Neman Aikace-aikacen Mota
A matsayin ƙwararrun masana'antar alluran filastik, mun fahimci mahimmancin rawar da ainihin kayan aikin ke takawa wajen samar da manyan abubuwan haɗin mota{0}. MuMulti Cavity Injection Mold tare da Gunther Hot Runneran ƙera shi sosai don samar da ainihin kayan aikin injin mota.
Ƙimar Samfuri & Ƙarfi
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Siffar |
Ƙayyadaddun bayanai |
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Sunan samfur |
Multi Cavity Injection Mold tare da Gunther Hot Runner don masu haɗin lantarki |
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Kayan samfur |
PA{0}% Gilashin Fiber (Black) - An inganta shi don ƙarfi, tsauri da juriya mai zafi |
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Tsarin Mold |
3-Tsarin Faranti, Kogo 8(1 Motsi Motsi / 2 kafaffen Mold) - An Inganta don haɗakarwa ta atomatik |
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Zafafan Runner System |
Günther8 Nozzle Valve Gate System - Madaidaicin sarrafa narkewa, ƙarancin matsi |
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Maɓallai Tsarukan Masana'antu |
Mahimmancin Injin CNC, Babban -Speed Milling, EDM (±0.005mm), Waya EDM (± 0.002mm), Daidaitaccen Niƙa (± 0.002mm), Gyaran gani |
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Ƙarfin samarwa |
>Zagaye 200,000Tabbataccen Rayuwar Mold |
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Aikace-aikacen Farko |
Kayan Aikin Injin Mota(misali, Abubuwan Ciki da yawa, Gidajen Sensor, Murfin Inji, Sassan Tsarin Mai) |
Cire kayan aikin Injiniya
Ingantaccen Tsarin Kogo & Tsari don Aiki da Inganci
8-Tsarin Kogo
Yana haɓaka fitarwa a kowane zagayowar, yana rage girman yanki{0}} farashi mai girma{1}}ararar kera motoci.
Dual Rear Mold Design
Wannan sabon tsarin yana sauƙaƙa fitar da sashi da sarrafa shi sosai. Yana da asalian tsara shi don tsarin zaɓe na mutum-mutumi - da - tsarin wuri, rage girman lokutan zagayowar da kawar da hatsarorin tafiyar da hannu don daidaiton, haɓaka mai girma{0} (lokacin zagayowar manufa don PA6-GF30).
Meusburger Standard sassa
Yana ba da garantin isar da kayan abinci na duniya, yana rage lokacin kiyayewa, yana tabbatar da kwanciyar hankali, da sauƙaƙa gyare-gyaren gyare-gyare na gaba. Wannan daidaitaccen aiki ne a cikin kayan aikin mota na Tier 1.
Premium Mold Materials & Gina don Dorewa
Zaɓin Dabarun Material:Mahimman ƙira da cavities suna amfani da 1.2344 (ESR) zafi mai zafi{1}}karfe na aiki don juriya na musamman da kwanciyar hankali a ƙarƙashin babban gilashin{2}}arfin fiber. Tsarin tallafi yana amfani da babban{4}}maki 1.2312, P20, da Viking karfe don tauri da tsada{7}}tasiri, tabbatar da cewa gabaɗayan gyaggyarawa yana jure wa ƙwaƙƙwaran zagayowar 200,{9}}.
Mutuncin Surface:Mahimman kayan aiki masu mahimmanci sun ƙunshi daidaitaccen rubutun rubutu ko gogewar gani (SPI A1/A2) kamar yadda ake buƙata, tabbatar da cikakkiyar sakin sashi, daidaiton kayan kwalliya, da hana ginin fiber gilashi.
Tsarin Gudun Gudun Gudun Valve Gates 8:Samar da sarrafa rami ɗaya don daidaitaccen cikawa da ingantaccen sashi, mai mahimmanci ga hadadden geometries da gilashin{0}}cikakkun kayan. Ƙofofin Valve suna kawar da shingen ƙofar, muhimmin buƙatu don abubuwan injin.
Dogaran Gudu Mai zafi:Renowned for precise temperature control (±0.5°C zone stability), robust construction, and minimal pressure drop. This translates to consistent melt viscosity, reduced shear heating (critical for PA6), and lower energy consumption compared to lesser systems. Expect >Amintaccen lokacin 99% daga wannan tsarin.
Madaidaicin Gudun Gudu Mai zafi:Ƙwararren mai gudu na injiniya yana tabbatar da matsi na cika iri ɗaya da sauri a cikin dukkan kogo guda 8, rage girman sashe -zuwa{2}}banbancin sashe.
Haɗin Kan Tsari & Kulawa (Bayan Daidaitawa)
Na'urorin Matsakaicin Matsi na Kistler
Abun cikia cikin kowane nau'i na 8. Wannan ba sa ido bane kawai; sarrafa tsari ne mai aiki. Matsakaicin matsi na ainihi{2} yana ba da izinin:
● Gano ƙananan bambance-bambance a cikin dankowar abu (bambance-bambancen tsari).
● Gano kai tsaye na toshewar ɓangarori ko sawa a cikin ƙofofi / nozzles.
● Haɓaka juzu'i{0} sama da ma'ana (V/P) don bambancin nauyi kaɗan (<0.3%).
● Tabbatar da daidaitaccen tattarawar sashi da kwanciyar hankali, mai mahimmanci don jurewar haɗar injin.
Multi- Kula da Zazzabi na Ƙaƙwalwa
Na'urori masu auna firikwensin suna bin ainihin yanayin zafin rami (ba kawai girman karfe ba), yana ba da damar gano al'amuran tashoshi masu sanyaya ko wuraren da aka keɓance da su ta hanyar daidaitawar fiber gilashin. Yana tabbatar da daidaiton crystallization da kaddarorin inji a kowane bangare.
Cikakken Poka{0}}Karkiyar (Tabbatar Kuskure)
Ya haɗa da:
● Ganewar rami mai kyau don sarrafa mutum-mutumi.
● Jerin kariyar ƙira ta atomatik (misali, tabbatar da dawowar fitarwa).
● Tabbatar da firikwensin sakawa (idan an zartar).
● Cooling line kwarara firikwensin.
Daidaitaccen Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararrun Mu
Samun kewayon 200,000 da PPAP yana buƙatar daidaitaccen matakin micron{2}. An tabbatar da iyawarmu:
EDM (6 saiti): Sodick AD32LS (± 0.005mm), Makino EDGE2/EDGE3 (± 0.005mm). Don ƙaƙƙarfan cikakkun bayanai na cibiya/rabo, haƙarƙari mai zurfi, da manyan abubuwan sakawa{1} tare da keɓancewar saman ƙasa, rage aikin benci.
Waya EDM (7 saiti): Sodick AQ360LS (± 0.002mm), Seibu M50B (± 0.002mm). Daidaitaccen yankan tauraren ƙarfe don ramummuka masu ɗagawa, hadaddun rufewa{1}}kashe, da abubuwan faifai.
Daidaitaccen Nika (10sets): (Yutong) 618S (± 0.002mm flatness/daidaitacce). Mahimmanci ga faranti na tushe, abubuwan da ake sakawa na asali/kogo, da faranti na faifan faifai suna tabbatar da daidaitaccen daidaitawa da daidaitawa akan tsawon rayuwar ƙirar.
Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwaƙwalwa:
● Hexagon CMM Inspector (1set):Cikakken tabbaci mai girman 3D na hadadden geometries.
● Nikon Projectors (tsayi 3) & TsawoAltimeter(8sets):Bayanan martaba 2D mai sauri da duba tsayi (± 0.001mm).
● Wanhao 2D Vision Systems (4 sets):Ma'aunin sifa mai tsayi (± 0.001mm).
Nunin Dakin Kayan aiki
Me yasa Wannan Mold ɗin ke Ba da Ƙimar da Ba ta Ƙirar da Ƙimar Kayan Wuta ta Motoci
Amincewar PPAP
Gina daga ƙasa har zuwa saduwa da ƙaƙƙarfan buƙatun PPAP na kera (Tsarin Tsari, PFMEA, Tsare-tsaren Sarrafa, MSA, Nazarin Ƙarfin Farko). Haɗaɗɗen bayanan firikwensin yana da mahimmanci ga takaddun PPAP da SPC mai gudana.
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200, {1} Shot ROI
Kayayyakin ƙima, ƙa'idodin Meusburger, da amincin Günther ba fasali ne kawai ba, garantin ku ne na ƙarancin farashi{0}}kowane{1}} akan tsawon rayuwa na musamman. An rage raguwar lokaci.
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Gidauniyar Zero Defect Foundation
Sarrafa matsa lamba na cavity, lura da zafin jiki, da poka -yoke suna aiki tare don kusan kawar da tarkace saboda gajeriyar harbe-harbe, walƙiya, juzu'i, ko matsalolin haɗuwa da ɓangaren ya haifar. Wannan yana da mahimmanci don kawai-A cikin-Lokaci (JIT) wadatar mota.
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Automation Shirye
Ƙirar 3{1}, ƙirar ƙira biyu na baya shine manufa{2}} an gina shi don ƙera fitilu. Yana haɗawa ba tare da wani lahani ba tare da mutummutumi da masu jigilar kaya, yana rage farashin aiki.
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Kwarewar Kaya
An tsara musamman don kalubale naPA 6+30% GF Black- sarrafa abrasion, tabbatar da kwarara ma'auni, cimma da ake bukata surface gama, da kuma rike m inji Properties sake zagayowar bayan sake zagayowar.
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Yaya Muke Aiki?
Zuba Jari cikin Madaidaici, Abokin Hulɗa tare da Ƙwararren Ƙwararru
Wannan Multi Cavity Injection Mold tare da Günther Hot Runner yana wakiltar kololuwar kayan aikin da aka mayar da hankali kan motoci{0}. An ƙirƙira shi don isar da miliyoyin cikakkun sassa, haɗawa cikin rashin lahani cikin ƙwayoyin samarwa na atomatik, da samar da gaskiyar tsari da masu samar da kera motoci na Tier 1 da Tier 2 ke buƙata.
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