Babban -Azurfa Plated BUSBAR Tashar Tashar Tashar Tashar Tamu ta Mutu don Tsarin NEV Powertrain
Daidaitaccen Injiniya don Zuciyar Ƙarfin NEV
A cikin saurin haɓakar yanayin Motocin Sabon Makamashi (NEVs), tsarin wutar lantarki yana buƙatar abubuwan da ba za a iya kwatanta su ba na aminci, inganci, da aminci. A ainihin babban rabon wutar lantarki a cikin waɗannan tsarin shine tashar BUSBAR. Babban -Azurfin Wutar Lantarki na BUSBAR Terminal Stamping Die ba kayan aiki ba ne kawai; Magani ne da aka ƙera sosai don ƙera mahimman hanyoyin haɗin kai waɗanda ke ba da ƙarfin motsin lantarki na gaba. Mun ƙware wajen samar da madaidaicin stamping mutu wanda ke canza babban Oxygen{5}}ƙarar Oxygen -Copper Kyauta zuwa hadaddun, manyan tashoshi{7}}haƙuri na BUSBAR, an gama tare da daidaiton, babban aikin azurfar plating, duk wanda aka keɓance don matsananciyar buƙatun aikace-aikacen NEV.
Wannan mutun ya ƙunshi sadaukarwarmu a matsayin - tushen, tushen - ƙera kayan aiki don isar da ingantacciyar injiniya, saurin juyowa, da ƙima na musamman ba tare da lalata ƙaƙƙarfan ƙa'idodin ingancin da masana'antar kera motoci da lantarki ta duniya ke buƙata ba.
Ƙayyadaddun Samfura & Maɓalli Maɓalli
Tebu mai zuwa yana taƙaita ainihin ƙayyadaddun bayanai da iyawar daidaitattun sadaukarwar mu don wannan muhimmin sashi:
|
Siga |
Bayani / Bayani |
|
Sunan samfur |
Babban -Azurfa Plated BUSBAR Tashar Tashar Tashar Tashar Tamu ta Mutu don Tsarin NEV Powertrain |
|
Kayan samfur |
Oxygen -T2 Copper Kyauta (C11000), Kauri{3}}mm (Mai daidaitawa akan zane: 0.8mm - 3.0mm) |
|
Tsarin Hatimi |
Ci gaba Stamping Mutu (Cikakken Mai sarrafa kansa, Babban Gudun -) |
|
Mutuwar Tsarin |
Modular, Madaidaici -Mutuwar Ci gaba mai Jagoranci. Yana da sauri{2}sauyi abubuwan da aka saka, faranti masu jagora, da tsarin ɗagawa mai zaman kansa don ƙarancin lokaci da kulawa mai sauƙi. |
|
Maganin Sama (Sashe) |
0.5μm Azurfa (Ag) Mafi ƙarancin Layer. Die an ƙera shi don tabbatar da mannewa iri ɗaya da hana bawo ko rashin daidaituwa a ɓangaren hatimi na ƙarshe. |
|
Fasahar sarrafa Maɓalli |
Daidaitaccen Niƙa, Babban -Waya Mai Saurin -Yanke (HS{2}}WEDM), Injin CNC, Niƙawar Bayani, Injin Fitar da Wutar Lantarki (EDM). |
|
Ƙarfin samarwa |
Mai ikon tallafawa samar da girma mai girma - yana gudana fiye da kimasassa miliyan 10 a kowane wata, ya danganta da sarkar sashe da latsa ton. |
|
Ka'idojin Kayan aiki |
Yana amfani da ƙa'idodin ƙasa da ƙasa:Meusburger, Hasco, Misumi, kumaDMEdon ginshiƙan ƙira, abubuwan jagora, da na'urorin haɗi, tabbatar da musanyawa da amincin duniya. |
|
Mutuwar Material |
Premium Tool Karfe & Carbides: SKD11 (na naushi/tsohon tsoho), CD650 (high{2}}sawa sakawa), ASP23/ASP60 (don high{5}}gudun, dogon{6} aikace-aikace gudu), Ceratizit CF-H40S (carbide ga matsananci lalacewa yankunan). |
|
Aikace-aikacen Target |
NEV (BEV, PHEV) Powertrain Systems (Fakitin Baturi, Inverters, DC{0}}Masu Canjin DC, Akan Cajin allo). Rarraba Wutar Jirgin Sama, Kayan Aikin Hoto na Likita, Maɗaukaki{0}}Madaidaicin Tsarukan Sarrafa Masana'antu, Babban Haɗin Wutar Lantarki. |
|
Garanti Mutuwa Rayuwa |
10 miliyan shanyewar mafi karanciƙarƙashin daidaitattun ka'idojin kulawa, godiya ga kayan ƙima, madaidaicin maganin zafi, da ƙira mai ƙarfi. |
Babban Fa'idar Mu: Bespoke Precision Metal Stamping Die Development
Mu ba kawai masu samar da kayan aiki ba ne; mu abokin haɓaka samfuran ku ne da kayan aiki. Ƙarfin mu ya ta'allaka ne wajen fassara ra'ayinku da ƙayyadaddun bayanai zuwa babban aiki mai ɗorewa mai ɗorewa.
Cikakken Sabis na Injiniya: Daga zane-zane na farko na 2D / 3D (IGES, STEP, CATIA, UG, SolidWorks Formats), ƙungiyarmu na ƙwararrun injiniyoyin ƙira suna gudanar da cikakken DFM (Design for Manufacturability) Analysis. Muna gano abubuwan da za su iya tasowa, muna ba da shawarar ingantawa don farashi da aiki, da kuma tabbatar da ƙirar ɓangaren ya dace don babban tambari{3}.
Tabbatar da Virtual tare da CAE Simulation: Kafin yanke kowane karfe, muna amfani da CAE (Computer{0}}Aided Engineering) Samar da Simulation (amfani da software kamar AutoForm ko Dynaform). Wannan mahimmin mataki yana tsinkayar kwararar kayan abu, rarraba damuwa/rauni, yuwuwar ɓarkewa, koma baya, da kuma kawar da gwaji mai tsada{2}}da{3}}kuskure. Muna magance matsaloli a matakin kama-da-wane, muna ba da tabbacin hanya mafi sauƙi zuwa kayan aikin jiki mai nasara.
Haɗin Kan Tsarin Ci Gaba: Cikakken sabis ɗin mu na{0} yana tabbatar da kwararar aikin mara sumul:
Kayan aikiZane: 3D / 2D tsarin ƙirar mutuƙar ƙirar tare da cikakkun shimfidu.
Zaɓin kayan aiki: Ba da shawara a kan kayan aiki mafi kyau na karfe / carbide bisa ga sashi, ƙarar, da daidaitattun bukatun.
Ƙimar Manufacturing: Injiniyanmu da alkawuran ingancinmu suna goyan bayan babban jari a cikin masana'antu da fasahar aunawa, Babban jeri kamar ƙasa:
|
Nau'in Kayan aiki |
Model & Yawan |
Maɓalli iyawa / Daidaitawa |
|
EDM (Sinker) |
Sodick AD32LS, Makino EDG2/EDG3 (jimlar raka'a 6) |
Complex cavity machining, surface gama Ra<0.4μm. |
|
Waya{0}}Yanke EDM |
Sodick AQ360LS, Seibu M50B (jimlar raka'a 7) |
Babban - yankan madaidaicin sauri, yanke taper, daidaiton matsayi ±0.002mm. |
|
Surface niƙa |
Yutong 618S (raka'a 10) |
Kyakkyawan niƙa na lebur saman, daidaici tsakanin 0.002mm. |
|
Profile niƙa |
Waida (raka'a 2) |
Daidaitaccen niƙa na hadadden naushi da bayanan martaba. |
|
CMM |
Hexagon CMM Inspector (raka'a 1) |
Cikakken bincike mai girman 3D, daidaito har zuwa ({1}}L/350) μm. |
|
Kayan aikin gani na gani |
Nikon V-12B (raka'a 3) |
Ma'aunin kwane-kwane na 2D, haɓakawa har zuwa 100X. |
|
Altimeter |
Nikon * 8 raka'a |
Ma'aunin zurfin da tsayi, +-0.001mm |
Nuni dakin kayan aiki na ci gaba
Taro & Gwada -Fitaƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun masana sun haɗu kuma suna gudanar da gwaji na farko - a cikin injin mu ({1}}) (kewayon Ton 25-110).
Samar da Gwaji & Tunatarwa:Muna gudanar da ƙananan gwaje-gwaje, auna samfurori tare da ingantattun kayan aiki (Hexagon CMM, Nikon Projector), kuma tarar -daidaita mutu don cimma cikakkiyar ma'auni.
Mass Production Handoff: Muna isar da samfur - shirye-shiryen mutuwa, tare da cikakkun takaddun bayanai da sigogin tsari.
Babban Taimakon Samar da Tambarin Ƙarar {{0}
Babban mutuwa yana buƙatar ingantaccen yanayin samarwa. Mun tabbatar da cewa za a iya kera sassan ku a sikelin tare da daidaito.
A cikin -GidaProduction Kayan aiki (Yin gyare-gyare + Tambari):
- 35+ injunan gyare-gyaren allura (30T ~ 300T) daga babban alama,
- 18+ injunan hatimi mai tsayi da saurin ci gaba ((25T~110T) daga babban alama.
- 15+ shekaru na ƙwarewar OEM/ODM.
- Ƙare{0}}zuwa{1}}ƙarshen mafita daga ƙira zuwa bayarwa.
Ƙwararren Ƙwararren Ƙwararrun Ƙwararru: Don ayyuka kamar Babban Tashar BUSBAR mai ƙarfi, za mu iya kafa layin samarwa da aka keɓe, haɗa masu ciyarwa ta atomatik, a cikin{1}} duba hangen nesa na layi, da marufi, tabbatar da magudanar ruwa daga kayan coil zuwa gama, sassan da aka bincika.
Ƙimar ƙarfi: Kayan aikin mu da hanyar sadarwar abokan hulɗa suna ba mu damar haɓaka samarwa don saduwa da buƙatun buƙatu, samar da ingantaccen tsarin samar da shirye-shiryen ku na NEV.
Nuni yankin samarwa
Tsananin Ingancin Inganci: An haɗa shi cikin kowane tsari
Kamar yadda ISO9001&IATF16949&ISO14000 takardar shaida factory, Quality ne injiniyan zuwa kowane mataki, daga kayan dubawa zuwa karshe kaya.
Abu mai shigowa QC
Dukkanin ƙarfe na kayan aiki da daidaitattun abubuwan haɗin gwiwa an tabbatar dasu kuma an tabbatar dasu don ƙima da girma.
Cikakken Takardu
Cikakken rahoton dubawa, gami da takaddun shaida, na farko{0}}bayanin binciken labari (FAI), da sassan samfurin, yana tare da kowane mutun da aka kawo.
A cikin -Binciken Tsari (IPQC)
Machining Stage: Ana auna mahimman abubuwan haɗin gwiwa ta amfani da majigi na Nikon (raka'a 3) da Nikon altimeters (raka'a 8) bayan niƙa da waya{2}}yanke. An tabbatar da niƙa bayanan martaba akan majigi na Wanhao 2D (raka'a 4).
Pre{0}Duba taro: Ana duba duk cikakkun bayanai kafin taron ƙarshe don tabbatar da dacewa.
Tabbatar da Ƙarshe & Nazarin Ƙarfi
Na farko{0}kashe samfuran daga gwaji{1} ana auna su sosai ta amfani da Insifeton CMM na mu na Hexagon don cikakken rahoto game da kiran ku na GD&T.
We perform a CPK (Process Capability Index) study on critical dimensions (e.g., terminal pin width: 2.50±0.03mm, pin spacing: 5.00±0.05mm) using data from multiple consecutive strokes to statistically prove the die's stability and capability (target CPK >1.33).
Advanced Laboratory Testing Laboratory
Shaidar aikace-aikacen a cikin NEV Powertrain
|
Tsari |
Aiwatarwa |
Bayanan Tabbatarwa |
|
Kunshin Baturi |
Tashar Haɗin Salon salula |
0 gazawar filin a cikin raka'a 500,{2}} (2023) |
|
Mai Kula da Motoci |
SiC Inverter Terminals |
175 digiri ci gaba da aiki ingantacce |
|
PDU |
Babban Sashin Rarraba |
An wuce 50kA gajeriyar gwajin kewayawa (ISO 6469-3) |
|
Multi{0}Mai sarrafa yanki |
Zonal Gateway Connectors |
EMC shielding >60dB @ 1GHz |
|
Cajin Port |
CCS Combo Interface |
10,000 mating cycles @ IP6K9K rating |
Tsarin Haɗin gwiwar Fasaha
Nazarin Harka
Aikace-aikace Project
800V dandali na Tier 1 mai ba da kayayyaki don Tsarin Batirin Blade na BYD
01
Ayyukan Bayarwa
A cikin -ci gaban kayan aikin gida{1}} kwanakin da aka shirya don samarwa da yawa
02
Kyakkyawan Ayyuka
An kiyaye 0 PPM sama da watanni 18
03
Bukatar Shekara-shekara
8m guda
04
Me yasa Abokin Hulɗa da Mu? Darajar Bayan Farashi
A matsayin mai ƙera kayan aiki kai tsaye a China, muna ba da fa'idodi masu gamsarwa:
Kudin -Kwarai mai inganci
Kawar da tsaka-tsaki alamomi. Muna ba da ingantaccen kayan aiki{1} akan farashi mai gasa ta hanyar inganta ƙira, yin amfani da sarƙoƙin samar da kayayyaki na gida, da aiki yadda ya kamata.
Gudun & Ƙarfi
Ƙwararrun aikin injiniya da aka mayar da hankali da kuma tsarin gudanarwa suna ba da amsa ga RFQs da sauri da canje-canjen ƙira. Yawancin lokacin jagora don mutuwa mai rikitarwa kamar wannan shine makonni 8-10, daga tsari zuwa samfurin farko.
Dogon - Abokin Hulɗa
Muna kallon kowane aikin a matsayin farkon dangantaka mai tsawo{0}, samar da ci gaba da goyan bayan fasaha, shawarwarin kulawa, da sarrafa rayuwar rayuwa don kayan aikin ku.
Tuntuɓe mu a yau don tattauna takamaiman Babban Tashar BUSBAR ɗin ku na Babban {{0}Voltage ko wasu takamaiman buƙatun mutuwa. Bari ƙungiyar injiniyarmu ta ba da cikakken bincike na DFM da gasa zance, yana nuna yadda za mu iya zama amintaccen abokin tarayya a madaidaicin tambarin ƙarfe.
Hot Tags: Busbar tashoshi stamping mutu , China Busbar tashoshi stamping mutu masana'antun, masu kaya, masana'anta
