Medical Luer Connector Precision Injection Mold: Daidaitaccen Injiniya don Aikace-aikacen Kula da Lafiya Mai Mahimmanci
A matsayin ISO 9001/16949/14000 ƙwararrun masana'antar alluran filastik, mun ƙware a manyan ƙera ƙira don na'urorin likita. MuMedical Luer Connector MoldYana ba da maimaitawar da ba ta dace ba don ISO 594-1/80369 hanyoyin haɗin ruwa masu dacewa, wanda aka ƙera don zagayowar miliyan 1 a ingantattun mahalli mai tsabta.
Mahimman Bayanan Fasaha (Ingantattun Bayanan Ayyukan Aiki)
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Siga |
Ƙayyadaddun bayanai |
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Sunan samfur |
Likita Luer Connector Filastik Allura Mold |
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Kayan abu |
Likita{0}matakin PA, PC, PP resins |
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Tsarin Mold |
3-farantin karfe tare da tsarin mai gudu mai sanyi |
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Cavities |
16/32-daidaituwar rami (daidaitaccen ma'auni) |
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Zafafan Gudu |
Ba a zartar (mai gudu mai sanyi an inganta shi don tanadin kayan) |
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Tsarin Machining |
Daidaitaccen EDM (± 0.003mm), CNC niƙa (± 0.001mm), CMM{2}} an tabbatar |
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Ƙarfin samarwa |
500,000 inji mai kwakwalwa/rana @ 32-cavity w/ 20s lokacin zagayowar |
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Aikace-aikace |
Saitunan IV, sirinji da za a iya zubarwa, wuraren catheter, na'urorin tattara jini |
Ingantacciyar Injiniya: Yadda ake Haɓaka Madaidaicin Ƙimar allura don Masu Haɗin Luer na Likita
Masu haɗin Luer daidaitattun abubuwa ne masu mahimmanci a cikin na'urorin likita (saitin jiko, sirinji, catheters). Nasarar masana'anta sun rataya akan ƙira da aiwatar da gyare-gyare.
Ƙwararrun ƙungiyar injiniyan mu (madaidaicin shekaru . 15 ƙwarewar ƙirar likita) tana gudanar da abubuwan da ke ƙasa:
Babban DFM & Kwaikwayo -Ƙirƙirar Ƙira
Material Flow Dynamics
Moldflow® bincike yana tabbatarwa<0.15% volumetric shrinkage in PA connectors
Inganta Ƙofar
Ƙofar madaidaicin 0.8mm ingantattun ƙofofin sifili
Kwancen Kwaikwayo
± 1 matakin thermal uniformity a fadin 32 cavities
Zaɓin kayan aiki
Abun da ke ciki
Dole ne a yi amfani da robobi masu jituwa kamar Polypropylene (PP), Polycarbonate (PC), ko Polyamide (Nylon). Waɗannan suna ba da kwanciyar hankali na sinadarai, ƙarfin injina, da juriya na haifuwa (misali, autoclaving, ETO).
Mold Material
Yana buƙatar babban -tauri, sawa{1}}mai jurewa, da lalata{2}}ƙarfunan kayan aiki masu jurewa (misali, P20, H13, SKD61, Viking, SKH51) don jure buƙatun samarwa da tabbatar da tsawon rai.
Mold 3D/2D Zane: Madaidaici & Haƙuri
Mahimmanci Mahimmanci
Masu haɗin Luer suna buƙatar juriya sosai (yawanci a kusa da ± 0.02mm) don ba da garantin zubewar haɗin gwiwa, aminci, da aiki tare da daidaitattun na'urorin likita.
Babban - Kirkirar Madaidaici
Dole ne a ƙididdige kowane dalla-dalla da ƙirƙira da ƙirƙira ta amfani da ingantaccen kayan aikin inji (misali, CNC, EDM).
Tabbatar da ƙiran
Cikakken gwaji da tabbatarwa suna da mahimmanci don tabbatar da gyare-gyaren ɓangaren daidai gwargwado tare da sauran kayan aikin likita.
Mai Runner & Ƙofar Tsarin Tsarin
Haɓaka kwarara
Zane mai gudu (sproe, masu gudu, ƙofofi) dole ne ya tabbatar da daidaiton kwararar robobi na narkakkarwa a ko'ina cikin kogon don cika iri ɗaya.
Rigakafin lahani
Ingantattun ƙofofi da masu gudu suna rage saura damuwa, yaƙe-yaƙe, da lahani kamar alamun kwarara, jetting, tarkon iska, da layin walda. Gudanar da wuraren zafi yana da mahimmanci.
Tsarin sanyaya & Lokacin Zagayowar
● Ingantaccen Mayar da hankali:Tsarin tsarin sanyaya kai tsaye yana tasiri lokacin sake zagayowar (daidaitawar samarwa) da ingancin sashi (kwanciyar hankali, shafin yaƙi).
● Mafi kyawun shimfidar wuri: Ya kamata a sanya tashoshi masu sanyaya kusa da gyare-gyaren gyare-gyare kuma a rarraba su daidai.
● Ingantaccen SanyiYi la'akari da baffles, bubblers, ko na'urori na musamman (misali, sanyaya mai dacewa, sanyaya cryogenic) don haɓaka haɓakar zafi da rage lokacin sake zagayowar.
Tsarin iska
● Mahimmanci don inganci: An kama iska / iskar gas yana haifar da lahani kamar konewa, gajeriyar harbe-harbe, da kumfa, musamman a cikin hadaddun geometries kamar Luers.
● Matsayin Dabaru: Dole ne a tsara magudanar ruwa yadda ya kamata a ƙarshen cika da kuma cikin aljihunan iska da aka kama.
● HanyoyiYi amfani da ramukan rabe-rabe, keɓancewar ramuka/pins, da yuwuwar abubuwan da ake sakawa mai yuwuwa inda ya cancanta.
Gwaji (T0/T1 Molding)
● Matakin Tabbatarwa: Gwajin ƙira na farko suna da mahimmanci don tabbatar da ƙira, kwararar kayan aiki, sanyaya, iska, da ingancin sashi.
● Daidaita Daidaitawa: Kyakkyawan{0}}daidaita sigogin tsari (zazzabi, matsa lamba, sauri, lokaci) da magance duk wani gyare-gyaren gyare-gyaren da ake buƙata don cimma daidaiton girma da buƙatun kayan kwalliya.
● Gwajin Aiki: Tabbatar da dacewa mai haɗawa, aiki, da ɗigowa{0}}tsatse bisa ga ƙa'idodi.
Production & Kulawa
Ƙarfafa Ƙarfafawa:Yi amfani da ingantattun sigogi da aka kafa yayin gwaje-gwaje don daidaiton, ƙima mai girma{0}}ara gamuwa da ma'auni na likita.
Kulawa Mai Kyau:Mahimmanci ga tsawon rai saboda matsanancin matsa lamba, zafin jiki, da yuwuwar lalatawar sterilants. Ya haɗa da:
tsaftacewa da lubrication na yau da kullun.
Dubawa don lalacewa (misali, cores, cavities, sassa masu motsi).
Sauya / gyara abubuwan da suka lalace akan lokaci.
Jiyya na lokaci-lokaci (misali, gogewa, sutura kamar PVD, TiN) don haɓaka juriyar lalacewa/lalacewa.
Ƙirƙira & Kulawa Tsarin amfani da ƙirar ƙira da aiki don tsara tsarin kiyayewa na rigakafin.
Babban Dakin Haɗaɗɗen Kayan aiki
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Nau'in Kayan aiki |
Samfura & Ƙididdiga |
Ƙarfin haƙuri |
Qty |
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EDM |
Sodick AD32LS / Makino EDG3 |
± 0.005mm |
6 |
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Waya{0}}Yanke EDM |
Sodick AQ360LS / Seibu M50B |
± 0.002mm |
7 |
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Surface Grinders |
Yutong 618S w / lu'u-lu'u sutura |
± 0.002mm |
10 |
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CMM |
Hexagon Metrology Inspector |
1.5μm + L/200μm |
1 |
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Na ganiMajigi |
Nikon Projector V-20B |
±1μm |
3 |
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Altimeters |
Nikon |
±1μm |
8 |
Nuni dakin kayan aiki na ci gaba












Nunin Yankin Samfura






Me yasa OEMs na Likita suka Aminta da Abubuwan allurar Filastik ɗin mu
Ka'ida -Shirye kayan aikin
● Cikakken fakitin takaddun IQ/OQ/PQ
● Abun ganowa (Resin lot -zuwa{1}}taswirar rami)
Ƙirƙirar -Tabbatar Tsawon Rayuwa
● 1.2 miliyan hawan keke da aka samu a cikin PP sirinji molds (nazarin shari'ar da aka rubuta)
● Viking karfe ejector fil tare da DLC shafi
Inshorar Ingantaccen Tsari
An sanye mu da kayan aikin dubawa na ci gaba don tabbatar da daidaiton ma'aunin sassa tare da juriya mai tsauri. Mun kuma nemi takaddun shaida na ISO 9001, TS16949 da ISO14001 bisa ga buƙatu daga abokin ciniki daban-daban.

FAQ

Nemi Ayyukanku{0}Takamammen Rahoton DFM
Yi amfani da ƙwarewar aikin injiniyan mu na likitanci:
✅ Juyin bincike na DFM na awanni 72
✅ Moldflow® kwaikwayo sun haɗa
Mataki na gaba:Yi imel ɗin ɓangaren zanen ku zuwa [{0}}] don nazarin haɓaka kogo da hasashen lokacin zagayowar.
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