Maganin Allurar Likita

Maganin Allurar Likita
Bayanai:
Sunan samfur:Likita Luer Connector Filastik Allura Mold

Abu:Likita{0}matakin PA, PC, PP resins

Tsarin Mold:3-farantin karfe tare da tsarin mai gudu mai sanyi

Cavities:16/32-daidaituwar rami (daidaitaccen ma'auni)

Zafafan Gudu:Ba a zartar (mai gudu mai sanyi an inganta shi don tanadin kayan)

Tsarin injina:Daidaitaccen EDM (± 0.003mm), CNC niƙa (± 0.001mm), CMM{2}} an tabbatar

Ƙarfin samarwa:500,000 inji mai kwakwalwa/rana @ 32-cavity w/ 20s lokacin zagayowar

Aikace-aikace:Saitunan IV, sirinji da za a iya zubarwa, wuraren catheter, na'urorin tattara jini
Aika Aikace-aikacen
Bayani
Aika Aikace-aikacen

Medical Luer Connector Precision Injection Mold: Daidaitaccen Injiniya don Aikace-aikacen Kula da Lafiya Mai Mahimmanci

 

 

A matsayin ISO 9001/16949/14000 ƙwararrun masana'antar alluran filastik, mun ƙware a manyan ƙera ƙira don na'urorin likita. MuMedical Luer Connector MoldYana ba da maimaitawar da ba ta dace ba don ISO 594-1/80369 hanyoyin haɗin ruwa masu dacewa, wanda aka ƙera don zagayowar miliyan 1 a ingantattun mahalli mai tsabta.

 

Mahimman Bayanan Fasaha (Ingantattun Bayanan Ayyukan Aiki)

 

 

Siga

Ƙayyadaddun bayanai

Sunan samfur

Likita Luer Connector Filastik Allura Mold

Kayan abu

Likita{0}matakin PA, PC, PP resins

Tsarin Mold

3-farantin karfe tare da tsarin mai gudu mai sanyi

Cavities

16/32-daidaituwar rami (daidaitaccen ma'auni)

Zafafan Gudu

Ba a zartar (mai gudu mai sanyi an inganta shi don tanadin kayan)

Tsarin Machining

Daidaitaccen EDM (± 0.003mm), CNC niƙa (± 0.001mm), CMM{2}} an tabbatar

Ƙarfin samarwa

500,000 inji mai kwakwalwa/rana @ 32-cavity w/ 20s lokacin zagayowar

Aikace-aikace

Saitunan IV, sirinji da za a iya zubarwa, wuraren catheter, na'urorin tattara jini

 

 

 

 

Ingantacciyar Injiniya: Yadda ake Haɓaka Madaidaicin Ƙimar allura don Masu Haɗin Luer na Likita

 

Masu haɗin Luer daidaitattun abubuwa ne masu mahimmanci a cikin na'urorin likita (saitin jiko, sirinji, catheters). Nasarar masana'anta sun rataya akan ƙira da aiwatar da gyare-gyare.

Ƙwararrun ƙungiyar injiniyan mu (madaidaicin shekaru . 15 ƙwarewar ƙirar likita) tana gudanar da abubuwan da ke ƙasa:

 

Babban DFM & Kwaikwayo -Ƙirƙirar Ƙira
 

Material Flow Dynamics

Moldflow® bincike yana tabbatarwa<0.15% volumetric shrinkage in PA connectors

Inganta Ƙofar

Ƙofar madaidaicin 0.8mm ingantattun ƙofofin sifili

Kwancen Kwaikwayo

± 1 matakin thermal uniformity a fadin 32 cavities

 

Zaɓin kayan aiki

Abun da ke ciki

Dole ne a yi amfani da robobi masu jituwa kamar Polypropylene (PP), Polycarbonate (PC), ko Polyamide (Nylon). Waɗannan suna ba da kwanciyar hankali na sinadarai, ƙarfin injina, da juriya na haifuwa (misali, autoclaving, ETO).

Mold Material

Yana buƙatar babban -tauri, sawa{1}}mai jurewa, da lalata{2}}ƙarfunan kayan aiki masu jurewa (misali, P20, H13, SKD61, Viking, SKH51) don jure buƙatun samarwa da tabbatar da tsawon rai.

Mold 3D/2D Zane: Madaidaici & Haƙuri
 
 

Mahimmanci Mahimmanci

Masu haɗin Luer suna buƙatar juriya sosai (yawanci a kusa da ± 0.02mm) don ba da garantin zubewar haɗin gwiwa, aminci, da aiki tare da daidaitattun na'urorin likita.

 
 
 

Babban - Kirkirar Madaidaici

Dole ne a ƙididdige kowane dalla-dalla da ƙirƙira da ƙirƙira ta amfani da ingantaccen kayan aikin inji (misali, CNC, EDM).

 
 
 

Tabbatar da ƙiran

Cikakken gwaji da tabbatarwa suna da mahimmanci don tabbatar da gyare-gyaren ɓangaren daidai gwargwado tare da sauran kayan aikin likita.

 

 

Mai Runner & Ƙofar Tsarin Tsarin

Haɓaka kwarara

Zane mai gudu (sproe, masu gudu, ƙofofi) dole ne ya tabbatar da daidaiton kwararar robobi na narkakkarwa a ko'ina cikin kogon don cika iri ɗaya.

Rigakafin lahani

Ingantattun ƙofofi da masu gudu suna rage saura damuwa, yaƙe-yaƙe, da lahani kamar alamun kwarara, jetting, tarkon iska, da layin walda. Gudanar da wuraren zafi yana da mahimmanci.

Tsarin sanyaya & Lokacin Zagayowar

● Ingantaccen Mayar da hankali:Tsarin tsarin sanyaya kai tsaye yana tasiri lokacin sake zagayowar (daidaitawar samarwa) da ingancin sashi (kwanciyar hankali, shafin yaƙi).

● Mafi kyawun shimfidar wuri: Ya kamata a sanya tashoshi masu sanyaya kusa da gyare-gyaren gyare-gyare kuma a rarraba su daidai.

● Ingantaccen SanyiYi la'akari da baffles, bubblers, ko na'urori na musamman (misali, sanyaya mai dacewa, sanyaya cryogenic) don haɓaka haɓakar zafi da rage lokacin sake zagayowar.

 

Tsarin iska

● Mahimmanci don inganci: An kama iska / iskar gas yana haifar da lahani kamar konewa, gajeriyar harbe-harbe, da kumfa, musamman a cikin hadaddun geometries kamar Luers.

● Matsayin Dabaru: Dole ne a tsara magudanar ruwa yadda ya kamata a ƙarshen cika da kuma cikin aljihunan iska da aka kama.

● HanyoyiYi amfani da ramukan rabe-rabe, keɓancewar ramuka/pins, da yuwuwar abubuwan da ake sakawa mai yuwuwa inda ya cancanta.

 

Gwaji (T0/T1 Molding)

● Matakin Tabbatarwa: Gwajin ƙira na farko suna da mahimmanci don tabbatar da ƙira, kwararar kayan aiki, sanyaya, iska, da ingancin sashi.

● Daidaita Daidaitawa: Kyakkyawan{0}}daidaita sigogin tsari (zazzabi, matsa lamba, sauri, lokaci) da magance duk wani gyare-gyaren gyare-gyaren da ake buƙata don cimma daidaiton girma da buƙatun kayan kwalliya.

● Gwajin Aiki: Tabbatar da dacewa mai haɗawa, aiki, da ɗigowa{0}}tsatse bisa ga ƙa'idodi.

 

 

Production & Kulawa

 
1

Ƙarfafa Ƙarfafawa:Yi amfani da ingantattun sigogi da aka kafa yayin gwaje-gwaje don daidaiton, ƙima mai girma{0}}ara gamuwa da ma'auni na likita.

2

Kulawa Mai Kyau:Mahimmanci ga tsawon rai saboda matsanancin matsa lamba, zafin jiki, da yuwuwar lalatawar sterilants. Ya haɗa da:

tsaftacewa da lubrication na yau da kullun.

Dubawa don lalacewa (misali, cores, cavities, sassa masu motsi).

Sauya / gyara abubuwan da suka lalace akan lokaci.

Jiyya na lokaci-lokaci (misali, gogewa, sutura kamar PVD, TiN) don haɓaka juriyar lalacewa/lalacewa.

Ƙirƙira & Kulawa Tsarin amfani da ƙirar ƙira da aiki don tsara tsarin kiyayewa na rigakafin.

 

Babban Dakin Haɗaɗɗen Kayan aiki

 

 

Nau'in Kayan aiki

Samfura & Ƙididdiga

Ƙarfin haƙuri

Qty

EDM

Sodick AD32LS / Makino EDG3

± 0.005mm

6

Waya{0}}Yanke EDM

Sodick AQ360LS / Seibu M50B

± 0.002mm

7

Surface Grinders

Yutong 618S w / lu'u-lu'u sutura

± 0.002mm

10

CMM

Hexagon Metrology Inspector

1.5μm + L/200μm

1

Na ganiMajigi

Nikon Projector V-20B

±1μm

3

Altimeters

Nikon

±1μm

8

 

 

 

Nuni dakin kayan aiki na ci gaba

product-800-533
Waya Sodick -Yankewa
product-800-533
Seibu Waya{0}}Yankewa
product-800-533
Nikawar saman
product-800-533
Cibiyar Aiki ta CNC
product-800-533
Nika Profile
product-800-533
Farashin EDM
product-800-533
Kayan aiki Majalisar
product-800-533
Dakin dubawa
product-800-800
Farashin EDM
product-800-800
Nikon Projector
product-800-800
Babban darajar CMM
product-999-999
2.5D Projector

 

Nunin Yankin Samfura

product-534-429
Wurin Samar da Motsi 01
product-534-429
Wurin Samar da Motsi 02
product-534-429
Wurin Samar da Motsi 03
product-773-773
Wurin Samar da Rubber Silicone
product-800-800
Wurin Samar da Stamping
product-1150-1150
Wurin Taro Na atomatik

 

Me yasa OEMs na Likita suka Aminta da Abubuwan allurar Filastik ɗin mu
 

Ka'ida -Shirye kayan aikin

● Cikakken fakitin takaddun IQ/OQ/PQ

● Abun ganowa (Resin lot -zuwa{1}}taswirar rami)

Ƙirƙirar -Tabbatar Tsawon Rayuwa

● 1.2 miliyan hawan keke da aka samu a cikin PP sirinji molds (nazarin shari'ar da aka rubuta)

● Viking karfe ejector fil tare da DLC shafi

Inshorar Ingantaccen Tsari

An sanye mu da kayan aikin dubawa na ci gaba don tabbatar da daidaiton ma'aunin sassa tare da juriya mai tsauri. Mun kuma nemi takaddun shaida na ISO 9001, TS16949 da ISO14001 bisa ga buƙatu daga abokin ciniki daban-daban.

product-1102-204

 

FAQ

 

 

Q1: Wane bayani kuke buƙata don samar da ingantaccen zance don ƙirar allura ta al'ada?

A: Don samar muku da madaidaicin zance da gasa yadda ya kamata, yawanci muna buƙatar masu zuwa:
Bukatun samfur: Cikakken zane na 2D (tare da GD&T) ko fayilolin 3D (tsarin MATSAYI/IGES). Share bayanai akan abu, launi, da ƙarar shekara-shekara.
Ƙayyadaddun Sashe: Bayani mai mahimmanci kamar ma'auni mai mahimmanci da haƙuri, buƙatun ƙare saman (misali, ma'aunin SPI), da kowane buƙatun takaddun shaida (misali, IATF 16949, ISO 13485).
Abubuwan Haƙiƙa: Maƙasudin lokacin ku don samfurori da samarwa, da ƙa'idodin ƙira (misali, HASCO, DME).
Bayar da cikakkun bayanai a gaba yana ba ƙungiyar injiniyoyinmu damar gudanar da bincike na DFM na farko da bayar da mafi ingantaccen bayani, tabbatar da ingantaccen zance da guje wa abubuwan mamaki daga baya.

Q2: Menene lokacin jagora na yau da kullun don cikakken aikin haɓaka ƙirar ƙira, daga ƙira zuwa samfurin yarda?

A: A matsayin ƙwararrun masana'antun kayan aiki na kasar Sin tare da haɗin gwiwar injiniya da masana'antu, daidaitaccen lokacin jagorarmu don ƙirar haɗin keɓaɓɓiyar keɓaɓɓiyar ƙirar keɓaɓɓiyar ƙwanƙwasa ita ce 8 zuwa 12 makonni daga tabbatar da oda zuwa isar da samfuran T1. Wannan tsarin lokaci ya haɗa da DFM, ƙididdiga masu gudana, ƙira, ƙirar ƙira, taro, da samfurin farko. Don ƙananan ayyuka masu rikitarwa ko ta amfani da ƙa'idodin ƙira na zamani, ana iya matsawa lokaci. Muna ba da fifiko ga saurin amsawa da saurin kayan aiki ba tare da lalata inganci ba, kuma muna ba da cikakken jadawalin aikin a lokacin farawa-.

Q3: Ta yaya kuke tabbatar da ingancin mold da daidaiton ɓangarorin da aka samar{1}?

A: Tsarin tabbatar da ingancin mu yana kunshe cikin dukkan tsarin:
Injiniyan Rigakafi: Muna amfani da simintin gyare-gyaren ƙira don tsinkaya da kawar da al'amuran samarwa a matakin kama-da-wane.
Ƙirƙirar Mahimmanci: Duk mahimman abubuwan da aka gyara ana sarrafa su akan Sodick EDM da Waya -Yanke inji kuma an tabbatar da su tare da majigi na Hexagon CMM da Nikon.
Sarrafa Tsari: Don samarwa, mun kafa tagar tsarin gyare-gyaren Kimiyya mai ƙarfi kuma muna amfani da Control Process Control (SPC) don saka idanu kan mahimmin girman ɓangaren.
Cikakken Ikon dubawa: Daga farko{0}}wararrun labarin zuwa samfurin batch, muna amfani da cikakken binciken mu a cikin{1}}Labarin awo na gida. Muna ba da garantin ingantattun gyare-gyaren ƙira masu inganci da daidaiton ingancin ɓangaren da ke goyan bayan bayanai.

Q4: Menene daidaitattun sharuɗɗan biyan kuɗin ku da kwararar aiki?

A: Ma'auni na biyan kuɗin mu shine 50% ajiya tare da tsari, 40% akan amincewar samfurin T1, da 10% kafin jigilar kayayyaki. Aikin yana bin bayyanannen tsarin aiki na haɗin gwiwa:
RFQ & DFM Review (Muna ba da ƙididdiga & amsawar fasaha).
Tabbatar da oda & Ƙirƙirar ƙira (Kammala ƙirar ƙirar 3D/2D).
Ƙimar Manufacturing & Taro (A cikin bitar mu tare da sabuntawa).
Samfuran T1 & Rahoton (Sassan & cikakken rahoton bayanai don amincewar ku).
Bita (idan akwai) & Amincewa ta ƙarshe.
Jigilar Mold ko Farawar samarwa a wurin mu.

Q5: Wane irin sabis na tallace-tallace da tallafin fasaha kuke bayarwa?

A: Mun yi imani da dogon{0}} haɗin gwiwa. Sabis ɗin mu na bayan{2} na tallace-tallace ya haɗa da:
Cikakken Takaddun Mold: Kuna karɓar cikakken saitin ƙira, kiyayewa, da bayanan siga na samarwa.
Taimakon Fasaha cikin sauri: Muna ba da amsa ta kan layi na sa'o'i 24 don kowace al'amuran samarwa. Injiniyoyin mu na iya ba da taimako mai nisa ko shirya tallafi kan rukunin yanar gizo idan ya cancanta.
Gyaran Mold & Gyara: Muna ba da jagororin kulawa kuma muna ba da sabis na gyara sauri{0}} ta amfani da ƙarfe na asali da ƙira daga bayanan mu, rage ƙarancin lokacinku.

Q6: A matsayinka na masana'anta na kasar Sin{1}, menene babban fa'idarka idan aka kwatanta da na gida ko wasu masu yin gyare-gyare na ketare?

A: Babban fa'idarmu ita ce samar da kayan aiki mai inganci a farashi mai gasa ba tare da lalata ƙwarewar injiniya ko saurin sabis ba. A matsayin masana'anta na tushe, muna kawar da alamar tsaka-tsaki. Haɗaɗɗen sabis ɗin mu na -tsayawa- daga ƙira zuwa samarwa da yawa{5} yana tabbatar da alhaki, saurin sadarwa, da gajeriyar lokutan jagora. Mun haɗu da farashi{7}} ingantacciyar masana'anta tare da ƙwarewar mai haɗa mota mai zurfi, tana ba da ƙima ta musamman.

Q7: Kuna gudanar da ƙaramin ƙira ko samfuri?

A: iya. Yayin da muke ƙware a cikin ƙirar ƙira mai girma -, muna kuma kula da samfuri da ƙananan buƙatun girma{2}. Za mu iya ba da mafita kamar ƙirar ƙirar aluminium ko ba da shawarar ƙirar ƙirar ƙira waɗanda ke ba da izinin farashi{4}}ƙananan inganci{5}}ingancewar batch ɗin yana gudana kafin ƙaddamar da cikakkiyar kayan aikin samarwa{{6}.

 

modular-1
 
Nemi Ayyukanku{0}Takamammen Rahoton DFM

 

 

Yi amfani da ƙwarewar aikin injiniyan mu na likitanci:
✅ Juyin bincike na DFM na awanni 72
✅ Moldflow® kwaikwayo sun haɗa

Mataki na gaba:Yi imel ɗin ɓangaren zanen ku zuwa [{0}}] don nazarin haɓaka kogo da hasashen lokacin zagayowar.

 

 

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Aika Aikace-aikacen